Small Plastic Recycling Machine

Tip: The model of this machine can be customized! Production capacity ranges from 180 kg to 500 kg, and can be tailored to your specific requirements.

The GL-180L Chemical Fiber High-Speed Granulation Machine is designed for directly granulating waste thermoplastic films and products with a wall thickness of less than 2 mm. It is suitable for materials like soft PVC, high- and low-pressure polyethylene, polystyrene, polypropylene, and other thermoplastic waste products or films. It can also handle foam polystyrene waste.

Once the waste material is placed into the machine's pot, the rotating and fixed blades shear the material, quickly cutting it into small pieces. These chopped materials flow along the pot's wall under the centrifugal force of the cutter plate. Simultaneously, the grouting material moves up and down, circulating from all directions to the center of the pot. Due to friction between the material, the pot wall, and the blades, the material's temperature rises rapidly to a semi-plasticizing state, causing the pieces to bind together.

Before the material clumps, a prepared quantity of water is sprayed into the mix. The cold water meets the hot material, causing rapid gasification, which draws heat away from the surface. This process cools the material quickly and prevents agglomeration. The blades then continue to cut the material into particles of irregular size. During the chopping process, pigments can be added as needed.

The granules produced by this machine can be used directly by an extruder or injector. For products with strict requirements, they can be plasticized using an extrusion granulator before being used after further granulation.

This machine incorporates advanced technology, utilizing a multi-knife rapid crushing system, continuous mixing, friction heating, and rapid cooling and contraction principles. It efficiently processes plastic film, fibers, belts, sheets, soft plastic pipes, foam materials, degradable materials, and other waste and scrap particles into reusable granules. It is the latest ideal equipment for plastic recycling and granulation.

Major Functions:

1. Recycling of soft plastic films, bags, wires, low-density materials, tape, and PVC, low-density polyethylene, and polyethylene waste for production use.

2. Crushing, granulating, recycling, and reproducing degradable plastic films and horn materials.

3. Crushing and granulating chemical fiber materials (such as polyester, clear fiber, polypropylene, etc.), and recycling waste wire materials.

4. One machine with multiple functions, replacing the need for a mixer or dryer.

Main Features:

A: Simultaneous smashing, mixing, and coloring.
B: Compact design, occupying a small area.
C: Simple mechanical structure, easy to operate.
D: Adjustable blade gap for convenience.
E: High production efficiency with low energy consumption.
F: Low-temperature granulation that preserves the molecular structure of the raw material, maintaining its physical properties.

• Set the temperature control parameters according to the process requirements to ensure the temperature reaches the desired value.

• Check the working condition of the solenoid valve and temperature controller.

• Start the main oil pump, adjust the button to rotate the host, and open the feed button once a certain speed is reached.

• Start the water circulation system and the stainless steel tank cooling water circulation system. Begin the operation of the cutter and air dryer simultaneously.

• Once the main engine is running stably, open the vacuum pump water inlet valve. Observe the state inside the tank through the exhaust port to ensure there is no material leakage.

• During the first use of the film granulator, allow it to heat up for about 40 to 50 minutes. Pull the motor triangle belt by hand until it moves freely.

• Adjust the temperature based on the different properties of the plastic. Keep the machine's temperature stable to avoid fluctuations.

• Ensure uniform feeding of the material. Avoid any lack of material and make sure the feeding speed is appropriate to maintain particle quality and yield.

• When stopping, completely cut off the power supply to the main engine. Remove the head wire blocking (using a wrench).

• Preheat the machine separately before the next use.